NJ's Gen 2 Journey with loads of blood, sweat and tears.

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Ne
Nemos Janitor

Re: NJ's Gen 2 Journey with loads of blood, sweat and tears.

Wed Sep 10, 2014 10:58 am

Super excited. Feels like Xmas.
Picked up the engine parts this morning. Some quick Pix before I drop them off at the machinists.

Clutch kit, timing chain kit, big end bearings, main bearings and the pistons.
image.jpg
Inside the boxes.
image.jpg


Ki
Kingpin

Re: NJ's Gen 2 Journey with loads of blood, sweat and tears.

Mon Sep 15, 2014 12:18 am

Hi Nemo

Enjoyed reading your story. Keep the posts coming.

Regards
John
Ne
Nemos Janitor

Re: NJ's Gen 2 Journey with loads of blood, sweat and tears.

Mon Sep 15, 2014 12:19 pm

Arrived at the machinists at 15H10 on Friday to pick up the parts sent in for machining, only to find they close at 14h00 on Fridays. :x

So the weekend was spent cleaning out the garage and building workbenches.

Anyway, First thing this morning I picked up the bits and was back before 08h00. I had no motivation to do any business today :mrgreen: so I set about inspecting the machining and cleaned the block for painting.

The first two pix show the block.
engine block machine2.jpg
engine block machine 3.jpg
The cylinder sleves showing the rebore.
Engine block machine 1.jpg
A close up of a cylinder.
Engine block machine 4.jpg
Ne
Nemos Janitor

Re: NJ's Gen 2 Journey with loads of blood, sweat and tears.

Mon Sep 15, 2014 12:48 pm

Because the outside of the block had some machining oil on it and it was not 100s clean, I masked off the top of the cylinders with some masking tape. I did this as I did not want to wash the oil off the the nice re-bored cylinders. So I brushed down the outside of the block with PREPSOL degreaser. I also scrubbed the dwell plugs with degreaser as grit and grime had deposited itself in the corners of the plugs. I allowed the degreaser to do it's thing for about 30 minutes. I then hosed down with with the Karcher power washer. After that I blew the water off with the compressor. I then prepped the parts of the engine block I did not want to paint. Then the fun began.


It's RED
engine block paint1.jpg
Engine block paint2.jpg
Last edited by Nemos Janitor on Mon Sep 15, 2014 1:21 pm, edited 1 time in total.
Ne
Nemos Janitor

Re: NJ's Gen 2 Journey with loads of blood, sweat and tears.

Mon Sep 15, 2014 12:58 pm

I just could not wait find out how the color scheme would look. So I unwrapped the oil cooler cover and fitted it temporally for a sneak peek.
engine block paint3.jpg
Engine block paint5.jpg
Ne
Nemos Janitor

Re: NJ's Gen 2 Journey with loads of blood, sweat and tears.

Mon Sep 15, 2014 1:17 pm

I was not sure if I should paint the dwell plugs red with the rest of the block, or leave them their natural color. I decided to leave them there natural color as I did not want the paint job to look bland and rushed.

In prepping the engine I applied Vaseline to the dwell plug. When the paint dried, i simply wiped it clean with a rag.

First two pics show the dwell plug on the oil cooler side of the engine.
engine block paint4.jpg
engine block paint 7.jpg
These two pix show the dwell plugs on the other side of the engine.
Engine block paint2.jpg
engine block paint6.jpg
Ne
Nemos Janitor

Re: NJ's Gen 2 Journey with loads of blood, sweat and tears.

Mon Sep 15, 2014 3:06 pm

I am like a little boy with two wee-wee's today.

I cannot wait to see what the paint color scheme is going to look like so I loosely put some bits together to get a better indication of what the final engine build would look like. I am thinking too much silver. Especially as the turbo, exhaust & inlet manifolds and injector pump is silver.

I was contemplating having the pulleys chromed :? . Might be too much bling.

Here is an indication of what my dilemma is.....
engine block paint8.jpg
engine block paint10.jpg
engine block paint13.jpg
engine block paint11.jpg


I wanted to paint the logo red but it looks like that might not happen as i am thinking painting the cam cover red. Don't know, will sleep on it.
engine block paint9.jpg
an
andrew.ashton

Re: NJ's Gen 2 Journey with loads of blood, sweat and tears.

Mon Sep 15, 2014 3:44 pm

Nemos Janitor wrote: I wanted to paint the logo red but it looks like that might not happen as i am thinking painting the cam cover red. Don't know, will sleep on it.
Leaves are green
Wood is brown
Denim is blue
Tappet covers are black, aluminium or chrome

Nice job btw. Keep it coming.
Ne
Nemos Janitor

Re: NJ's Gen 2 Journey with loads of blood, sweat and tears.

Mon Sep 15, 2014 5:33 pm

andrew.ashton wrote:
Nemos Janitor wrote: I wanted to paint the logo red but it looks like that might not happen as i am thinking painting the cam cover red. Don't know, will sleep on it.
Leaves are green
Wood is brown
Denim is blue
Tappet covers are black, aluminium or chrome

Nice job btw. Keep it coming.
Thank you Andrew. Read your post after i had done this. :shock:


I think with all the other silver bits still to be added the red cam cover will look cool. The cam cover is easy to remove so can be changed with minimal fuss later if i don't like it.

engine block paint15.jpg
engin block paint16.jpg
engine block paint14.jpg

Detail not finished. Just to give an idea.
engine block paint17.jpg
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Location: Roodepoort, Gauteng
Posts: 29
Joined: Sun Sep 14, 2014 2:17 pm

Re: NJ's Gen 2 Journey with loads of blood, sweat and tears.

Mon Sep 15, 2014 6:50 pm

Nice build. Glad to see people still try to safe these epic vehicles

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