Gen3 4x4 liggies..

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4ePikanini
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Country: South Africa
Vehicle: 2007 Pajero LWB 3.2 Di-D GLX
Location: East London, South Africa
Posts: 2839
Joined: Sun Jun 14, 2009 9:38 pm

Re: Gen3 4x4 liggies..

Wed May 04, 2011 9:36 am

The system is a remarkable system and there has been various troubleshooting threads on blogs and forums all over the world. Some of which I put together but I realised that troubleshooters lacked one thing - the troubleshooter did not understand how the system works so I have put the system out below.

Before we go into the detail I will explain the system in a nutshell.

When the transfer lever is moved, a sensor in the gearbox picks this up and relays the message to 4x4 ecu. The 4x4 ecu then sends the signal to vacuum solenoids who, in turn, sends the vacuum to the front diff actuator (to engage the front diff to the right front side shaft). The transfer case mechanism is completely mechanically operated by the transfer lever in the Gen2 models. In Gen3 and later models with the electric 4x4 control, the 4x4 ecu also sends the signal to actuators in the gearbox to engage the necessary mechanical linkages.



This is a broad location finder picture of the front diff. It should look almost identical through all the different years and generations of pajeros and colt pickups.

Image

When the car is in "2H", this shafts (that is usually hidden under this boot) is pulled in towards the diff (towards the right in the photo). When in anything other than "2H " the shaft is pulled outward from the diff (towards the left in the picture)

Image

The actuation of the shaft is done by vacuum. If you look to the left (as if standing in front of the car) of the boot that covers the actuator shaft on the front diff, you will see a diaphragm with two vacuum hoses attached to it.

When the vehicle is in 2H the vacuum pipe that exits towards the rear of the vehicle should be pulling vacuum and when the car is NOT in 2H the other vacuum pipe should be pulling vacuum.

Image

When the car is in 2H there should be 12v over the two connector points on the brown connector. When NOT in 2H there should be 12v on the other connector next to it.

Image


ME
MEAS

Re: Gen3 4x4 liggies..

Wed May 04, 2011 10:22 am

I've got the ectronic one. At this stage it don't switch over to 4H or 4L, it stays in 2H. Measured on the ECU and the voltages that is supposed to energise the solenoids is not changing at all. The signals from the 4x4 lever to the ECU is working, checked al 4 selections. But no change on the signals from the ECU to the solenoids or vacuum switches.

Thanx for all the pictures and descriptions so far. Helped me to find the missing vacuum pipes. Some of your previous wrightups also helped alot on my previous Colt.

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