pblaauw
Gen 2.5 X-Rox type bumper
My front end was sagging and looking as sad as PW Botha after his rubicon speech :lol: So, Johan Otto stepped in again to help and we built a front bumper.
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Stripped the front off, then used a 8mm baseplate, cut in half with a plasma cutter for the 'base' of the bumper. Small sections of angle iron was used to 'rest' them on the chassis. This was bolted on with the factory bolts.
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Johan had a winch type front end from a previous project, so donated that. This was mounted to the base with 50mm wide 6mm flatbar welded at 90'
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Left a gap for air and mounted a piece of 40mm x 40mm angle iron. This also provides extra stiffness for the spotlights later. Conti Partner bent and sold me the 4 pipe sections for R100 each.
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These are welded to another 50mm flatbar, which bolts to the 8mm baseplate. If I want a different design, I can just bolt these off, and put on different sides.
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Here is how it starts to come together with the Alu stepping plate on the top.
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So once we were done I stripped it all down again, painted it with Hammerite, and fitted it all. I also used some shiny bolts and locknuts.
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Side views :)

I didn't like how the spotlights were open, so I went down to Conti Partner again, and they bent the tube for me for R250, and Johan cut it correctly and welded it to 2 x 100mm x 100mm base plates. These bolt on with 4 bolts. The beauty is if I need a full round hoops with branch deflectors, I can have it welded up and it will take maybe 20mins to fit.
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All done!
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In action at 3 Provinces. No, the wheels did not rub on the tubing at all :mrgreen:
Re: Gen 2.5 X-Rox type bumper
I wonder how this type of bumper will look like on the Gen3?

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2009 Pajero 3.2 LWB GLX
OME Suspension
ARB Bumper
FR Roof Rack
andrew.ashton
Re: Gen 2.5 X-Rox type bumper
pblaauw wrote:My front end was sagging and looking as sad as PW Botha after his rubicon speech :lol: So, Johan Otto stepped in again to help and we built a front bumper.
That looks really nice - good job!
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