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Gen 3 toolkit door screw

Posted: Mon Sep 14, 2015 10:38 pm
by Crocodile
Mine is snapped off, and has been glued before, so it seems to be a common issue. Any ideas on how to fix it or replace it with something stronger?

Re: Gen 3 toolkit door screw

Posted: Tue Sep 15, 2015 6:58 am
by Nick Gibson
I had the same issue with my previous pajero. To solve it, I drilled a small hole in the plastic 'wingnut' section where the broken off plastic thread was and epoxied a short thin metal threaded stud into it. In the door card I epoxied a relevant nut to accept the threaded stud from the plastic wingnut.

So I just replaced the plastic screw thread which is easily broken, with a stronger steel thread. Takes a few more turns to snug up the toolbox door, but works just as well.


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Re: Gen 3 toolkit door screw

Posted: Tue Sep 15, 2015 10:26 am
by Crocodile
Cheers Nick

That sounds like a plan that might just work